thermal break casement window extrusion mold

What are the characteristics of high-quality aluminum profile molds?

1. High precision: High-quality aluminum profile molds have very high precision, which can ensure that the products produced are accurate in size and regular in shape.

2. Durable: High-quality aluminum profile molds are usually made of high-strength materials, with good wear resistance and corrosion resistance, and long service life.

3. Good thermal conductivity: Aluminum has good thermal conductivity, which is very important to ensure uniform temperature of the mold during the production process and prevent internal stress and deformation of the product.

4. High production efficiency: High-quality aluminum profile molds have good fluidity and plasticity, which can greatly improve production efficiency.

5. Simple maintenance: High-quality aluminum profile molds have a simple structure and are easy to maintain and clean.

6. Environmental protection: Aluminum is a recyclable material. Using high-quality aluminum profile molds can not only save resources, but also benefit environmental protection.

7. Energy saving: Compared with molds made of other materials, aluminum profile molds can better retain heat during the production process, thus saving energy.

8. Various shapes: High-quality aluminum profile molds can be designed in various shapes and specifications as needed to meet various production needs.

 Introduction to global aluminum ore types

Global bauxite deposit types can generally be divided into two major categories: laterite type and sedimentary type.

The ore of laterite bauxite deposits is mainly gibbsite or a mixed type of gibbsite and boehmite. It is characterized by medium aluminum, low silicon, high aluminum to silicon ratio, and high iron. It is a high-quality raw material for the aluminum industry. , easy to harvest and soluble. The reserves of this type of deposit account for about 88% of the world's total aluminum ore reserves. It is the world's main bauxite deposit. It is mainly distributed in the tropical and subtropical ranges between 30° north and south latitude, generally in the offshore plains and mid-low highlands on the edge of the continent. , mesas and islands are visible.

Sedimentary bauxite deposit reserves account for about 11% of the world's total aluminum ore reserves. This type of bauxite deposit presents a variety of ore types due to different ore control times and regions. For example, China's karst bauxite deposits are mainly diaspore type, and the ore characteristics are high aluminum, high silicon, medium Low aluminum to silicon ratio and low iron; karst bauxite deposits in the Mediterranean and Caribbean areas contain both boehmite, gibbsite and various mixed ores. Global sedimentary bauxite deposits are mainly distributed in temperate areas near 30°-60° north latitude.

The working principle of extruded aluminum profile mold mainly includes the following steps:

1. Preheating: First, preheat the aluminum profile and extrusion die to a certain temperature.

2. Extrusion: The preheated aluminum profile is put into the extruder and extruded through the cavity of the mold under high pressure to form the desired profile shape.

3. Cooling: The extruded aluminum profile needs to be cooled to fix its shape.

4. Cutting: The cooled aluminum profile is cut to the required length.

5. Heat treatment: In order to improve the hardness and strength of aluminum profiles, heat treatment is usually required.

6. Surface treatment: As needed, the surface of the aluminum profile may need to be frosted, anodized, electrophoretic painted, powder sprayed, etc.

In the whole process, the function of the extrusion die is to determine the shape of the extruded aluminum profile through the shape of its internal cavity during the extrusion process. The design and production of molds directly affect the quality and production efficiency of aluminum profiles.

If you are looking for Architectural aluminum profile mold, Decorative Aluminum Profile Mold, Industrial Aluminum Profile Molds and Furniture Aluminum Profile Mold,  we are the perfect Aluminium Extrusion Mould manufacturer from China for you.

Electrical Discharge Machining  

Abbreviated as EDM, full name Electrical Discharge Machining.

Properties: It is a mechanical processing equipment, mainly used for EDM.

Application: Widely used in the manufacture of various metal molds and mechanical equipment.

Principle: It is a special processing method that uses the electric erosion effect generated by the pulse discharge between the two electrodes immersed in the working fluid to erode conductive materials, also known as electric discharge machining or electric erosion machining.

Function: Spark processing is mainly used for processing molds and parts with complex-shaped holes and cavities; processing various conductive materials, such as hard alloys and hardened steel; processing deep fine holes, special-shaped holes, deep grooves, narrow Sewing and cutting sheets, etc.; processing various forming tools, templates and thread ring gauges and other tools.