Aluminium extrusion mold for roller shutter

Advantages of Aluminum Extrusion Dies

1.  The extrusion method can not only produce rods, pipes and other products with simple cross-sectional shapes, but also hollow and solid products with complex cross-sectional shapes.

2. The production flexibility of the extrusion method is very large. Products with different shapes and sizes can be produced only by changing the mold. The mold replacement time is short and the production efficiency is high, which is of great significance for the production scale of small batches.

3. The dimensional accuracy of extruded products is far better than that of rolling and die forging, and the surface roughness is better, so it can be processed without processing and become a finished product.

4.  The mechanical properties of extrusion products are good, especially for aluminum and aluminum alloy products, the extrusion effect is that after quenching or aging, the longitudinal properties of the products are higher than those of rolling and die forging.

5. Compared with rolling, extrusion equipment has compact structure, less land occupation, less infrastructure cost, simple operation and easy maintenance.

6. It is easy to realize semi-automation or automation.

Working Principle of Aluminum Extrusion Die

It is not easy to be widely used in many fields, but aluminum profiles can do it, and it can be seen everywhere in life and work. The prototype of the aluminum profile is not like this, it needs to be processed, and it is extruded through an aluminum profile mold, and this aluminum profile mold also needs to be made first.
Let's first understand the forming steps of aluminum profiles. The aluminum profile processing process includes batching, rolling, extrusion, stretching, forging and other steps. Generally, factories will directly heat aluminum rods, and then extrude them through dies to obtain aluminum profiles of different cross-sections. , To put it simply, it is casting, extrusion and forming.
Extrusion requires an aluminum profile mold. The material of this industrial Aluminum Profile Extrusion Mold is H13 steel, and the mold needs to be nitrided before it can be used. Generally, a set of molds consists of three parts: the positive mold, the mold pad and the mold sleeve. The positive mold is composed of working belt, empty knife, deflector and other parts, and each component has its own function.

When extruding, the ingot is still under the strong extrusion force, and is divided into several strands of metal by the knife (bridge part) of the mold and flows into the welding chamber of the mold.
 The formed gap flows out to form a hollow product of the required shape and size, and the number of welds of the product is the same as the number of strands of the metal flow.

JIELIWEI has been providing Aluminium Profile mould for clients at home and abroad. With extraordinary craftsmanship and competitive price in this trade, more and more clients established long-term cooperative relationships with us. 
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Quenching Furnace  

The quenching furnace is a furnace that heats the workpiece before quenching.

Quenching is to put the workpiece into the furnace and heat it to the quenching temperature above the critical point and keep it for a period of time, then quickly take the workpiece out of the furnace and put it into the quenching liquid (oil or water) for quenching.

The heat source of the furnace can be electricity and fuel, and the temperature can be measured by a thermocouple.

Furnaces using electricity, gas, and liquid fuels can be automatically controlled and regulated by instruments.

Our quenching standard:
After heat treatment for 14 hours, the hardness reaches 50-52 degrees.