Sliding windows aluminum profile aluminium extrusion mold

The Difference Between Solid Die and Hollow Die

Solid Die

The solid die is relatively simple, as long as the split hole is designed, the aluminum handle is squeezed out of the flat flag hole to form a cross section after mixing.

Like aluminum flat strips, aluminum rods, some special-shaped materials, etc.

Hollow Die

Hollow dies are generally combined by two combined molds, so that the cavity can be formed by splitting the flow through the working belt during extrusion, such as aluminum shells and round tubes.

For ordinary extrusion dies, to produce hollow profiles, a splitter die must be used, which consists of an upper die and a lower die. The upper die is generally used to guide flow and position the hollow part of the hollow profile. The lower mold is the outer surface working belt and empty knife.

What are the characteristics of high-quality aluminum profile molds?

1. High precision: High-quality aluminum profile molds have very high precision, which can ensure that the products produced are accurate in size and regular in shape.

2. Durable: High-quality aluminum profile molds are usually made of high-strength materials, with good wear resistance and corrosion resistance, and long service life.

3. Good thermal conductivity: Aluminum has good thermal conductivity, which is very important to ensure uniform temperature of the mold during the production process and prevent internal stress and deformation of the product.

4. High production efficiency: High-quality aluminum profile molds have good fluidity and plasticity, which can greatly improve production efficiency.

5. Simple maintenance: High-quality aluminum profile molds have a simple structure and are easy to maintain and clean.

6. Environmental protection: Aluminum is a recyclable material. Using high-quality aluminum profile molds can not only save resources, but also benefit environmental protection.

7. Energy saving: Compared with molds made of other materials, aluminum profile molds can better retain heat during the production process, thus saving energy.

8. Various shapes: High-quality aluminum profile molds can be designed in various shapes and specifications as needed to meet various production needs.

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Factors That Affecting the Price of Aluminum Extrusion Dies

The types of aluminum profile extrusion dies are different, and the design of the die structure combination is different, so the price is also different.

1.Structure

Aluminum profile molds are divided into flat molds and split molds, and there is also an integral mold for the extrusion production of seamless pipes, which are relatively rare. Today we will focus on the flat die and the split die. The flat die is used for profiles without a cavity, and the split die is used for profiles with a cavity. The split mold is a combination of upper and lower molds, so the price is more expensive.

2.Size

The larger the profile mold is, the larger the profile mold is. The material of the aluminum profile mold is generally H13 steel, and the larger the mold, the higher the price. That is to say, the larger the cross-section, the higher the price of the aluminum profile mold

3.Cross section complexity

The cross-section of aluminum profiles ranges from simple square tubes or round tubes to complex radiators or multi-cavity profiles. Although split molds are used, the development costs of the molds are different. The more complex the cross-section, the higher the cost of the mold.

Structure of Aluminium Extrusion -Hollow Mold and Solid Mold

Aluminum profile extrusion dies can be divided into solid dies and hollow dies according to the shape of the extrusion section, and hollow dies can be divided into single-hole dies and multi-hole dies.

Hollow mold: It consists of two parts, the upper mold and the lower mold.

The general function of the upper mold is to guide the flow and position the hollow part of the hollow profile.

The lower mold is the outer surface working belt and empty knife.

Solid mold: Only one piece of mold including flow guide and working belt.