Hollow mold for lighting aluminium extrusion profiles

Introduction to aluminum extrusion mold

Aluminum Extrusion Die is a tool used for extrusion processing of aluminum materials. It is made of high-strength alloy steel and has the characteristics of wear resistance, corrosion resistance and high temperature deformation resistance. Aluminum extrusion molds are mainly used to produce aluminum profiles of various shapes and sizes, such as aluminum alloy door and window frames, aluminum alloy pipes, aluminum alloy elevator guide rails, etc.

The manufacturing process of aluminum extrusion molds is very precise. First, the molds need to be designed and manufactured according to the design requirements of the product. Then, it is processed by CNC machine tools to ensure the accuracy and quality of the mold. During the extrusion process, the aluminum material is heated to a certain temperature and then pressed into the mold through an extruder to form the required shape and size. Finally, after cooling and trimming processes, the final aluminum profile product is obtained.

Aluminum extrusion molds have high production efficiency and precision and can meet various complex product requirements. At the same time, because aluminum materials are lightweight, corrosion-resistant and have good thermal conductivity, aluminum profiles are widely used in construction, transportation, electronic appliances and other fields. Therefore, aluminum extrusion molds play an important role in modern industrial production.

In summary, the aluminum extrusion die is a critical tool used to produce aluminum profiles of various shapes and sizes. It has the characteristics of high strength, wear resistance, corrosion resistance and high temperature deformation resistance, and can meet various complex product requirements. Aluminum extrusion dies play an important role in modern industrial production and promote the widespread application of aluminum profiles.

Classification of Aluminum Extrusion Dies

1. Classified by the section shape of the die hole compression zone

It can be divided into: flat die, conical die, flat cone die, streamlined die and double cone die, etc., 

2. Classified by the types of extruded aluminum profiles.
It can be divided into bar molds, ordinary solid profile molds, wall panel molds, variable-section profile molds, pipe molds, and hollow profile molds.

3. Classified by the number of die holes

It can be divided into single-hole die and multi-hole die;

4. Classified by the extrusion method and process characteristics
It can be divided into hot extrusion die, cold extrusion die, hydrostatic extrusion die, reverse extrusion die, continuous extrusion die, water cooling die, wide expansion die, horizontal extrusion Machine molds and vertical extrusion machine molds, etc.

5. Classified by the mold structure

It can be divided into integral mold, hollow die, removable mold, movable mold, tongue-shaped combined mold, plane split combined mold, embedded mold, fork mold, front mold, protective mold, etc.

6. Classified by the shape and structure of the mold

It can be divided into a cone mold with an inverted cone, a cylindrical mold with a boss, a cone mold with a positive cone, a conical-middle cone ring mold with an inverted cone, and an inverted cone mold. Cylindrical-conical molds for cones, reinforced molds, etc.

Aluminum alloys are widely used in lighting, mainly in the following aspects:

1. Lamp body material: Aluminum alloy has good thermal conductivity and corrosion resistance, so it is often used as the main body material of lamps, which can effectively dissipate heat and extend the service life of lamps.

2. Reflector: Aluminum alloy has excellent reflective properties and is often used as a reflector for lamps, which can improve the efficiency of light and reduce energy consumption.

3. Radiator: Some high-power lamps, such as LED lamps, will generate a lot of heat. Aluminum alloy has good heat dissipation performance and can be used as a radiator for lamps to prevent the lamps from overheating and ensure their stable operation.

4. Lamp stand: Aluminum alloy has high strength and light weight. It can be used as a light stand for lamps to support the weight of the lamp. It can also reduce the weight of the lamp and facilitate installation and movement.

5. Decoration: The surface of aluminum alloy can be processed in a variety of ways, such as anodizing, electrophoretic coating, spraying, etc., which can change its color and gloss and improve the decorativeness of the lamp.

Therefore, aluminum alloys are widely used in lighting, which can not only improve the performance of lamps, but also improve their aesthetics.

If you are looking for Architectural aluminum profile mold, Decorative Aluminum Profile Mold, Industrial Aluminum Profile Molds and Furniture Aluminum Profile Mold,  we are the perfect Aluminium Extrusion Mould manufacturer from China for you.

The working principle of extruded aluminum profile mold mainly includes the following steps:

1. Preheating: First, preheat the aluminum profile and extrusion die to a certain temperature.

2. Extrusion: The preheated aluminum profile is put into the extruder and extruded through the cavity of the mold under high pressure to form the desired profile shape.

3. Cooling: The extruded aluminum profile needs to be cooled to fix its shape.

4. Cutting: The cooled aluminum profile is cut to the required length.

5. Heat treatment: In order to improve the hardness and strength of aluminum profiles, heat treatment is usually required.

6. Surface treatment: As needed, the surface of the aluminum profile may need to be frosted, anodized, electrophoretic painted, powder sprayed, etc.

In the whole process, the function of the extrusion die is to determine the shape of the extruded aluminum profile through the shape of its internal cavity during the extrusion process. The design and production of molds directly affect the quality and production efficiency of aluminum profiles.