Low price good quality industrial aluminum profile molds

Quenching Furnace  

The quenching furnace is a furnace that heats the workpiece before quenching.

Quenching is to put the workpiece into the furnace and heat it to the quenching temperature above the critical point and keep it for a period of time, then quickly take the workpiece out of the furnace and put it into the quenching liquid (oil or water) for quenching.

The heat source of the furnace can be electricity and fuel, and the temperature can be measured by a thermocouple.

Furnaces using electricity, gas, and liquid fuels can be automatically controlled and regulated by instruments.

Our quenching standard:
After heat treatment for 14 hours, the hardness reaches 50-52 degrees.

Tempering Furnace  

The tempering furnace is used for tempering general metal parts in air and quenching, annealing and aging heat treatment for aluminum alloy die-casting parts, pistons, aluminum plates and other light alloy parts.

The shell is welded by steel plate and section steel, and the trolley is welded by section steel and steel plate.

The trolley can reduce heat radiation and convection loss through soft contact with the furnace lining and sand sealing mechanism, and effectively ensure the sealing of the furnace body.

(Our tempering standard: 2 times*10 hours)

Wire Electrical Discharge Machining

It belongs to the category of electric processing.

When the couple of the former Soviet Union Lazalianke studied the phenomenon and cause of the damage of the switch contacts by spark discharge corrosion, they found that the instantaneous high temperature of the electric spark can make the local metal melt, oxidize and be corroded, thus creating And invented the electric discharge machining method.

The wire cutting machine was also invented in the former Soviet Union in 1960, and our country was the first country to use it in industrial production.

EDM wire cutting machine can be divided into reciprocating type:

High Speed Wire cut Electrical Discharge Machining

Low Speed one-way walk Wire cut Electrical Discharge Machining

Vertical Wire Electrical Discharge Machining machine tool With Rotation Wire.

It can also be divided into single column cross table type and double column type (commonly known as gantry type) according to the form of workbench.

Electrical Discharge Machining  

Abbreviated as EDM, full name Electrical Discharge Machining.

Properties: It is a mechanical processing equipment, mainly used for EDM.

Application: Widely used in the manufacture of various metal molds and mechanical equipment.

Principle: It is a special processing method that uses the electric erosion effect generated by the pulse discharge between the two electrodes immersed in the working fluid to erode conductive materials, also known as electric discharge machining or electric erosion machining.

Function: Spark processing is mainly used for processing molds and parts with complex-shaped holes and cavities; processing various conductive materials, such as hard alloys and hardened steel; processing deep fine holes, special-shaped holes, deep grooves, narrow Sewing and cutting sheets, etc.; processing various forming tools, templates and thread ring gauges and other tools.

Factors That Affecting the Price of Aluminum Extrusion Dies

The types of aluminum profile extrusion dies are different, and the design of the die structure combination is different, so the price is also different.

1.Structure

Aluminum profile molds are divided into flat molds and split molds, and there is also an integral mold for the extrusion production of seamless pipes, which are relatively rare. Today we will focus on the flat die and the split die. The flat die is used for profiles without a cavity, and the split die is used for profiles with a cavity. The split mold is a combination of upper and lower molds, so the price is more expensive.

2.Size

The larger the profile mold is, the larger the profile mold is. The material of the aluminum profile mold is generally H13 steel, and the larger the mold, the higher the price. That is to say, the larger the cross-section, the higher the price of the aluminum profile mold

3.Cross section complexity

The cross-section of aluminum profiles ranges from simple square tubes or round tubes to complex radiators or multi-cavity profiles. Although split molds are used, the development costs of the molds are different. The more complex the cross-section, the higher the cost of the mold.

If you are looking for Architectural aluminum profile mold, Decorative Aluminum Profile Mold, Industrial Aluminum Profile Molds and Furniture Aluminum Profile Mold,  we are the perfect Aluminium Extrusion Mould manufacturer from China for you.

Aluminium Extrusion Working Principle:

During extrusion, under the strong extrusion force, the ingot is divided into several strands of metal by the knife (bridge part) of the mold and flows into the mold welding chamber. Under the conditions of high temperature, high pressure and high vacuum, the metal is re-welded and flows from the die hole to the needle. It flows out from the formed gap to form a hollow product of the required shape and size. The number of welds in the product is the same as the number of strands of metal flow.