energy saving aluminum glass door aluminium profile molds

During extrusion, under the strong extrusion force, the ingot is divided into several strands of metal by the knife (bridge part) of the mold and flows into the mold welding chamber. Under the conditions of high temperature, high pressure and high vacuum, the metal is re-welded and flows from the die hole to the needle. It flows out from the formed gap to form a hollow product of the required shape and size. The number of welds in the product is the same as the number of strands of metal flow.

The Main Advantages of Hollow Mold

1.It can extrude hollow profiles or pipes with double-hole or multi-hole inner chambers, and can also produce multiple hollow products at the same time, so the production efficiency is high, which is difficult or even impossible to achieve with bridge tongue molds;

2.It can extrude semi-hollow profiles with large cantilever beams that are difficult to produce with plane dies;

3.Removable, easy to process, low cost;

4.Easy to separate residual materials, simple operation, short auxiliary time, the extrusion cycle can be completed with ordinary tools on ordinary bar extruders, and at the same time, the residual materials are short and the yield is high;

5.Continuous extrusion can be realized, and products of any length can be cut according to needs;

6.The number, size and shape of the split holes can be changed, so that the cross-sectional shape is relatively complex, the wall thickness difference is large, and it is difficult to use the working belt, the obstruction angle, etc. to adjust the flow rate of the hollow profile well;

7.A taper split hole can be used to extrude a hollow product with a larger shape on a small extruder, and it can ensure sufficient deformation.

Applications of aluminum alloys in the automotive industry

Aluminum alloys are widely used in the automobile industry and are mainly used in the manufacture of various parts of automobiles, including body, engine, suspension system, rims, etc. Here are some specific applications:

1. Body and frame: The lightweight properties of aluminum alloy make it widely used in the manufacture of body and frame. Using aluminum alloys can significantly reduce the overall weight of a car, thereby improving fuel efficiency and reducing emissions.

1. Engine parts: The high thermal conductivity and excellent corrosion resistance of aluminum alloys make it very popular in the manufacture of engine parts. For example, aluminum alloys can be used to make engine cylinder heads, pistons, and radiators.

4. Rim: The lightweight and beautiful appearance of aluminum alloy make it very popular in the manufacture of rims.

5. Other components: In addition to the above components, aluminum alloys are also used to manufacture other components of automobiles, such as fuel systems, braking systems, electrical systems, etc.

In general, the application of aluminum alloys in the automotive industry can improve the fuel efficiency, performance and durability of the vehicle, while also improving the aesthetics of the vehicle.

If you are looking for Architectural aluminum profile mold, Decorative Aluminum Profile Mold, Industrial Aluminum Profile Molds and Furniture Aluminum Profile Mold, we are the perfect Aluminium Extrusion Mould manufacturer from China for you.

Introduction to global aluminum ore types

Global bauxite deposit types can generally be divided into two major categories: laterite type and sedimentary type.

The ore of laterite bauxite deposits is mainly gibbsite or a mixed type of gibbsite and boehmite. It is characterized by medium aluminum, low silicon, high aluminum to silicon ratio, and high iron. It is a high-quality raw material for the aluminum industry. , easy to harvest and soluble. The reserves of this type of deposit account for about 88% of the world's total aluminum ore reserves. It is the world's main bauxite deposit. It is mainly distributed in the tropical and subtropical ranges between 30° north and south latitude, generally in the offshore plains and mid-low highlands on the edge of the continent. , mesas and islands are visible.

Sedimentary bauxite deposit reserves account for about 11% of the world's total aluminum ore reserves. This type of bauxite deposit presents a variety of ore types due to different ore control times and regions. For example, China's karst bauxite deposits are mainly diaspore type, and the ore characteristics are high aluminum, high silicon, medium Low aluminum to silicon ratio and low iron; karst bauxite deposits in the Mediterranean and Caribbean areas contain both boehmite, gibbsite and various mixed ores. Global sedimentary bauxite deposits are mainly distributed in temperate areas near 30°-60° north latitude.

Factors That Affecting the Price of Aluminum Extrusion Dies

The types of aluminum profile extrusion dies are different, and the design of the die structure combination is different, so the price is also different.

1.Structure

Aluminum profile molds are divided into flat molds and split molds, and there is also an integral mold for the extrusion production of seamless pipes, which are relatively rare. Today we will focus on the flat die and the split die. The flat die is used for profiles without a cavity, and the split die is used for profiles with a cavity. The split mold is a combination of upper and lower molds, so the price is more expensive.

2.Size

The larger the profile mold is, the larger the profile mold is. The material of the aluminum profile mold is generally H13 steel, and the larger the mold, the higher the price. That is to say, the larger the cross-section, the higher the price of the aluminum profile mold

3.Cross section complexity

The cross-section of aluminum profiles ranges from simple square tubes or round tubes to complex radiators or multi-cavity profiles. Although split molds are used, the development costs of the molds are different. The more complex the cross-section, the higher the cost of the mold.